The Tale of the Rusty Letters

 In projects, Uncategorized

One hot summer day while we were busily at work (yes, the rumours are true, we actually do work around here), a man walked into the back and asked, “Can you guys sandblast cedar?”

As it turned out, it was his lucky day. After all, sandblasting cedar is what we do best. The man was a fellow by the name of Ross Taylor, the designer-director of a company called Watertrends. Ross does some incredible work and is in constant demand for his spectacular waterscapes, fountains and waterfalls. Now, Ross is not a sign maker, but it just so happened that while working for the hotel Kanata by BCMInns, they mentioned they were in need of a cedar sign with metal letters. Now Ross is adept at metal work, so he offered to provide the sign and came to us for the cedar part of it.

Blank cedar sign

One blank sign, coming up!

As far as sandblasting goes, this was a straightforward job. It took no time at all to blast, sand and paint a big empty blank. However, things got trickier when Ross consulted Steve about painting the metal letters. According to the design, the letters were to be rusted. Fortunately, Steve is an artist and has been working with signs for over 30 years, so he was more than prepared for this unusual challenge. Surprisingly, no one took my far simpler suggestion of leaving the letters out in the rain!

letter modelNow when Steve sets out to do something, he does it right. The first thing he did was find some “rust” models – in this case, some photos from the internet and a rusty old bar! He then proceeded with a concoction of paints and – genius, this – sand. I had no idea how he was going to get a rust texture, but trust my dad to come up with something.

rusty letter painting

rusty letters evolution

Evolution of the letter “n”

Last but not least was putting everything together. Ross and Steve did a fantastic job, and mounted the letters in no time.

Ross Taylor

Now we’ve completed two of these signs, and we’re very happy with how well they’ve turned out. Fortunately for us, Steve turned out to be an expert in rusty letters.

metal letters hotel sign

All finished! Can you spot the Steve in this picture?

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